Profile Cutting


Profile cutting is the process of using a plasma cutter to cut shapes out of metal. This can be done either freehand or by using a template to guide the cutter. It  is a common technique for making steel signs and decorative metalwork.

What Are the Advantages of Profile Cutting?

There are several advantages to profile cutting

  • It is a very versatile process, allowing you to cut a wide variety of shapes and sizes
  • It is a quick and efficient way to cut metal
  • It produces clean, precise cuts with little distortion
  • It is relatively easy to learn and requires minimal equipment


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    What Are The Steps Involved In Profile Cutting?

    The process of profile cutting involves the following steps:

    Decide on the shape you want to cut and mark it out on the metal sheet

    The first thing that needs to be done is to mark out the shape that is to be cut.

    Clamp the sheet in place on the workbench

    Now that the shape has been marked out, it is time to clamp the sheet in place on the workbench. This will ensure that it does not move during the cutting process.

    Set the plasma cutter to the desired cutting thickness

    The next step is to set the plasma cutter according to the thickness of the metal that is to be cut.

    Adjust the cutting angle and speed

    Adjustment of the cutting angle and speed is necessary to ensure that the cutter cuts cleanly and does not distort the metal.

    Hold the cutter against the marked line and activate the plasma jet

    Now the person operating the machine needs to hold the cutter against the marked line and activate the plasma jet. The jet has to be pressed against the metal for the entire cut to ensure a clean finish.

    Move the cutter along the line, maintaining a consistent distance from the edge of the metal

    The cutter should be moved along the line in a smooth, even motion. This will ensure that the cut is straight and does not have any burs or sharp edges.

    Release the trigger when you reach the end of the cutline

    After reaching the end of the cut line, the trigger is released which allows the cutter to move away from the metal.

    Remove the cut piece from the sheet

    The last step is to remove the cut piece from the sheet. This can be done by using a chisel and hammer or a pair of pliers.

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    In What Cases Should I Use Profile Cutting?

    Profile cutting can be used in a variety of situations, including:

    Making steel signs

    Profile cutting is a common technique for making steel signs as it produces clean, precise cuts with little distortion.

    Decorative metalwork

    It is also a popular way of creating decorative metalwork, as it allows for the creation of a wide variety of shapes and sizes.

    Cutting thin sheet metal

    Thin sheet metal can be easily cut using a plasma cutter, making it ideal for various applications.

    Cutting shapes out of metal sheets

    When it comes to cutting shapes out of metal sheets, there is no better method than profile cutting. It is quick and easy and produces clean, precise results.

    Creating channels in metal plates

    Profile Cutting is an effective way of creating channels in metal plates as it allows you to cut the metal cleanly and with little distortion.

    Get The Best Profile Cutting Service In North Ontario

    If you are looking for a reliable and professional profile cutting service in North Ontario, then Topsteel is a perfect choice. We have years of experience in the metal fabrication industry, and we can provide you with a high-quality, precision-cut every time. Contact us today for more information.

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      The cost of profile cutting will vary depending on the size and complexity of the shape that is being cut. Generally, it is a relatively affordable process.

      While it is possible to do profile cutting yourself, it is generally recommended that you hire a professional to do the job. This is because it requires specialist equipment and a high level of skill to produce accurate results.

      Profile cutting can be used with a variety of metals, including steel, aluminum, and brass. However, it is not suitable for use with very thick metal sheets.

      We can cut metal up to a thickness of 1 inch with our profile cutting service. If you need to cut metal that is thicker than this, we can recommend a suitable alternative method.